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Horizontal CNC milling machine parts manufacturing
Horizontal CNC Milling compared to conventional vertical CNC Milling cutting spindle and table are parallel state, cavity structure parts to avoid the accumulation of cutting waste secondary cutting impact tool life and scratch parts surface. 360 ° indexing table to achieve 360 ° arbitrary surface machining, cavity parts 4-sided body completed at a time, small quantities of parts and valve body with deep hole. Small batch parts and valve bodies with deep holes can be milled and machined in 4 to 20x parts at a time with a 4-sided tower fixture.
processing capability
Max Parts : 800 * 1000 * 650 mm
Dimensional tolerances:
Linear dimensions 0.003mm, Form and Position Tolerance 0.005mm
Main processing materials: aluminum alloy / cast aluminum / steel / ductile cast iron / stainless steel
Surface Treatment:
Oxidized / heat-treated hardness / MF & HF induction hardened / grease rustproofed / sprayed / / passivated / QBQ
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Horizontal CNC milling machine machining case
Horizontal CNC Milling’s high cutting rigidity and spindle and table parallel structure characteristics in the box parts/cavity parts/valve parts machining efficiency advantages, mainly used for casting box/gear box/ball-ground cast iron structural parts/transmission box/engine cylinder/flow control valve/blower housing/valve parts machining manufacturing.
Casting parts machining case
Ball-milled cast iron box/aluminum alloy casting valve body & new energy vehicle water-cooled motor shell/ die-casting motor end cap, such parts are mainly shaft hole cylindricity/coaxiality/flatness of the assembly surface/shaft hole position is the focus of the control of the size.
The process involves blank casting / X-ray flaw detection / CNC milling / fluorescence infiltration / helium gas detection.
Project materials
- QT500 Ductile Iron
- Aluminum A356.02
- Aluminum ADC12
- QT700 Ductile Iron
- Aluminum A380
- Stainless Steel 316
surface treatment
- shot peening
- sandblast
- passivation
- spraying
Valve Body & Structural Parts Machining Case
Horizontal CNC Milling machining advantage is based on machining high quality deep holes and 2D plane milling, the equipment with 7Mpa high pressure tool cooling module, material removal efficiency is high, our machining experience is drone wings/hydraulic valve body/pressure flow valve body/cavity parts, etc.
Project materials
- aluminum alloy
- Aluminum DAC12
- Steel & Stainless Steel
- aluminum alloy
surface treatment
- sandblast
- passivation
- oxidize
- Fluid polishing
- Electrolytic polishing
Horizontal Milling Parts Library
Large or small workpieces with machinable lengths and widths of 1–2000 mm. SCZY LTD can also provide surface treatment and assembly services upon request.
SCZY LTD integrated production capacity
Our extensive manufacturing processes and experienced capabilities can meet your production needs, helping to simplify your supply chain and enable “one-stop” ordering for your entire project.
5-axis machining
CNC Milling
Horizontal CNC Milling Machine
CNC turning
Die Casting
Aluminum Casting
Silicone Casting
Forging
Swiss Turning
CNC Milling and Turning
prototype design
gear processing
knurled
Heat Treatment
Masking & Hole Plugging
Grinding
CNC Milling and Turning
5-axis processing
quality control
Surface Finishing
Horizontal Milling Surface Treatment
SCZY LTD provides one-stop surface treatment services such as sandblasting, anodizing, and electroplating for horizontal milling machined parts, covering more than 10 types of processes to meet the needs of multiple industries. Through professional testing, we provide data reports on film thickness, hardness, salt spray testing, etc., to ensure the protective performance and appearance quality of the treatment layer, ensuring that the parts are durable and aesthetically pleasing.
Standard (As-Machined)
This finish refers to parts just after the machining process, sometimes followed by minor grinding. It contains tool marks, small burrs & chips, but provides tight tolerances. The roughness can be as low as 3.2 μm. This finish is suitable when aesthetics is not a requirement.
Bead Blasting
Bead blasting strikes the tiny glass, ceramic, or other beads on the machined surface at high pressure to remove tool marks, burrs, chips, and other surface irregularities. It produces a light and smoothie texture with an attractive appearance.
Anodized (Type II Or Type III)
The CNC-machined aluminum or non-ferrous parts can be anodized, which refers to adding and protective oxide layer on their surface. Type II is clear and color anodizing, whereas type III (MIL-A-8625/MIL-PRF-8625) refers to hard coating. Anodized surfaces resist harsh environments and save the parts from corrosion, wear, and surface degradation.
Powder coating
It is the electrostatic deposition of a thin powder layer(powder of epoxy, polyester, etc) and curing at high temperature, up to 400. Powder coat surfaces are highly corrosion-resistant and can be achieved in any color. It is applicable to all material-type machine parts with complex geometries.
Polishing
Polishing can be applied through electrochemical and mechanical methods. It produces a smooth and fine, mirror-like finish with Ra as low as 0.3 μm. This surface finish is preferred for machined parts if low-surface friction is essential for performance or aesthetics is important.
Black-Oxide
Black oxide is a surface treatment for ferrous materials that creates a sleek black appearance and offers mild corrosion resistance. It chemically converts the metal surface into an oxide layer, preserving tight tolerances. This finish is ideal for precision components where a low-reflective, durable surface is desired.
Horizontal Milling Machining Materials
SCZY LTD utilizes horizontal milling technology to process metals such as aluminum alloy, brass, and titanium alloy, as well as engineering plastics like ABS and POM. With four-axis interpolation, we achieve processing accuracy of ±0.01mm and surface roughness of Ra≤0.8μm. We maintain quality control throughout the entire process from prototyping to mass production, providing high-precision parts for industries such as aerospace and medical.
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Aluminum $High machinability and ductility, good strength-to-weight ratio. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. Can be anodized.
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Stainless steel $$$High tensile strength, corrosion and temperature resistant. Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished.
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Mild steel $High machinability and weldability, high stiffness. Mild steels are low-carbon metal alloys offering good mechanical properties, machinability and weldability at low cost. Can be carburized to increased hardness.
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Copper $$$Excellent thermal and electrical conductivity Copper offers excellent thermal and electrical conductivity, it's often used for busbars, wire connectors, and other electrical applications. Copper has a glossy reddish-orange appearance.
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Titanium $$$Excellent strength to weight ratio, used in aerospace, automotive and medical industries. Titanium is a metal with excellent strength-to-weight ratio, low thermal expansion and high corrosion resistance that is sterilizable and biocompatible.
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Tool steel $$$Tool steel has high hardness and can maintain high hardness and red hardness at high temperatures, as well as high wear resistance and appropriate toughness. Tool steel is generally divided into carbon tool steel, alloy tool steel and high-speed tool steel.
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Superalloy $$$Superalloys have excellent high-temperature strength, good oxidation resistance and hot corrosion resistance, good fatigue properties, fracture toughness and other comprehensive properties, and are mainly used in the aerospace and energy fields.
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Brass $$$Brass has strong wear resistance, high strength and hardness, and strong resistance to chemical corrosion. Brass is often used to make wear-resistant parts such as valves and watch movements.
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Alloy steel $$Alloy steel has special properties such as high strength, high toughness, wear resistance, corrosion resistance, low temperature resistance, high temperature resistance, and magnetism.
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Plastics $Engineering plastics have excellent comprehensive properties, such as high rigidity, low creep, high mechanical strength, good heat resistance, and good electrical insulation. They can be used in harsh chemical and physical environments for a long time and can replace metals as engineering structural materials.
Extensive Industry Experience
With extensive experience in horizontal CNC milling services, SCZY LTD has been a trusted custom machined parts manufacturer for companies across 20+ countries. Our expertise spans diverse sectors, including microlight infrared, avionics, high – speed rail communications, new energy vehicles, oil & gas, medical testing, and smart devices. Leveraging the unique advantages of horizontal milling, such as gravity – assisted chip evacuation, 360° indexing for multi – surface machining, and high – volume production with 4 – sided tower fixtures, we ensure precision and efficiency. Organized into five specialized manufacturing divisions—Optics, Fluid Control, Transportation, Intelligent Manufacturing, and 5G Life—we provide tailored horizontal milling solutions, leveraging our deep industry knowledge, state – of – the – art equipment, and ISO – certified quality control to meet the most demanding requirements of global clients.
Automotive
Robotics
Energy
Medical Equipment
Optical Lens
Aerospace
Horizontal Milling Services FAQ
Check out SCZY LTD’s FAQ on horizontal milling services to learn how horizontal spindles and 360° indexing tables enable high-precision multi-surface machining, discover machining solutions for materials such as aluminum alloy and titanium alloy, and find out how we meet the customized manufacturing needs of industries such as aerospace and medical.
Aerospace (engine components), automotive manufacturing (transmission housings), medical devices (implants), and heavy machinery, particularly suitable for the machining of complex multi-faceted and deep-hole parts.
5 axes can simultaneously control 5 motion axes, enabling complex surface machining (such as turbine blades) to be completed in a single clamping operation; 3 axes can only move linearly, making them suitable for simple planes or grooves.
The minimum wall thickness for CNC machining varies significantly based on multiple factors. For soft metals like aluminum, it can typically be as low as 0.5mm, while harder materials such as stainless steel or titanium usually require a minimum of 1mm to prevent tool breakage and maintain structural integrity during machining. Engineering plastics like ABS or POM allow for thinner walls, often reaching 0.3mm. However, complex geometries, deeper cavities, and the specific capabilities of the CNC machine, especially 5-axis machines that can optimize cutting angles, also play crucial roles. Advanced 5-axis CNC setups may enable even thinner walls down to 0.3mm by reducing tool deflection, but this requires precise programming and careful material selection.
Compliant with ISO 1984-1 (accuracy testing) and ISO 3070-4 (heavy machine tool testing), the aviation sector can meet AS9100D certification.
Using 360° indexing table and multi-axis linkage technology, complex features such as spiral grooves and inclined holes can be completed in a single clamping, with a surface roughness of Ra≤0.8μm.
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